Optimized Inventory and Distribution at RP55

Optimized Inventory and Distribution at RP55
Optimized Inventory and Distribution at RP55

For RP55 Group, a Virginia-based wholesaler managing premier apparel brands like Billionaire Boys Club and Hustle Gang, operational scale is dictated by inventory precision. As the business grew, traditional manual receiving and week-long audits became significant bottlenecks, resulting in preventable retailer chargebacks and persistent inventory discrepancies.

To address these challenges, RP55 implemented Octo+ by Frequentiel. Designed to deliver real-time visibility across stores and distribution centers, Octo+ provides the data foundation required to manage complex fulfillment workflows. The project was executed in collaboration with Datascan, whose expertise in retail inventory counting ensured a seamless integration. By combining Octo+ software with Datascan’s hands-on experience, RP55 successfully digitized its entire supply chain: from the first inbound scan to the final outbound shipment.

The Operational Challenge

Before transitioning to RFID, RP55’s reliance on manual verification and barcode-only workflows created several points of friction:

Extended Audit Cycles: Full physical inventory counts required five business days of manual labor, stalling other warehouse priorities.

Inbound Inaccuracies: Without item-level visibility at the loading dock, verifying packing slips was slow and prone to error, making it difficult to hold suppliers accountable for missing items.

Compliance Complexity: The facility needed to support high-volume EDI retailers requiring RFID, while simultaneously fulfilling smaller orders for non-EDI customers using traditional barcodes.

Octo+ Workflow Integration

The implementation focused on replacing manual checks with real-world workflows that adapt to existing infrastructure, providing accuracy and timing where it matters most.

Metric Manual Process Octo+ Workflow Improvement
Inventory Accuracy Below 65% 97% 32% Gain
Brand Cycle Counts 3-4 Business Days 1 day 75% Reduction
Full Facility Audit 5 Business Days 2 Days 60% Reduction
Data Flow Siloed/Manual Integrated RFID/Barcode Real-time Visbility


Automated Inbound & Supplier Compliance.
Octo+ transformed the receiving department into a high-precision checkpoint. RFID scanners instantly compare physical contents against digital manifests as they arrive, turning every inbound shipment into actionable data.

  • Direct Accountability: RP55 now identifies tagging errors at the source. This transparency allows them to issue $50 chargebacks per non-compliant box to suppliers, enforcing quality control at the factory level.

Mastering the Hybrid Environment (RFID & Barcode).
Octo+ scales with the needs of the business, managing complex retail inventories across mixed data streams. This was critical for RP55’s diverse customer base.

  • Enterprise Retailers: For major partners like Dillard’s, Saks, and Nordstrom, Octo+ utilizes RFID to ensure 100% shipment accuracy and ASN compliance.
  • Boutique & Non-EDI Orders: For smaller orders, the system seamlessly supports barcode scanning within the same unified platform.
  • Outcome: One connected system manages both technologies, ensuring a single source of truth for all inventory movements.

Slashed Count Times by 60%
By leveraging Octo+ for cycle counts, RP55 significantly reduced the time spent on facility-wide audits.

  • Efficiency Gains: A full facility count that previously took five business days is now completed in just two days.
  • Audit-Ready Reporting: The system provides transparent digital records that external auditors have approved for official physical inventory sign-off.

Proactive Shipping Accuracy
Octo+ connects the picking and shipping modules to catch errors earlier. Items are validated at the picking stage, allowing the team to correct discrepancies before orders reach the final boxing phase, significantly reducing retailer disputes.

Implementing RFID technology with Octo+ software has transformed our operations. Cycle count processes that once required 3-4 days are now down to 1. Our inventory accuracy has reached an impressive 97%, significantly reducing discrepancies and optimizing our labor

David Hall and Cindy Biagiono
Chief Information Officer and VP of Operations, RP55

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